AICON Tubeinspect

Automated tube inspection in high-resolution.”

TubeInspect is an all-in-one turnkey measurement cell specially developed for the efficient quality control of bent tubes and wires.

Powered by an array of high-quality cameras that deliver unmatched optical scanning functionality, TubeInspect is all about making tube measurement as fast as possible without compromising on data quality and accuracy. Powered by the leading BendingStudio software platform, a TubeInspect system can become the central hub for controlling and analysing the entire tube production process.

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Description

TubeInspect is available in differents configurations: the industrial-sized P16.2 model and the smaller P8.2, both of which are available in a high-end HRC – high-resolution camera – version.


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The TubeInspect P8.2 models are suited for tubes less than 1000 millimetres long from end-to-end and with a maximum diameter of 125 millimetres.

TubeInspect P16.2 models can measure tubes less than up to 2.6 meters long and with a maximum diameter of 200 millimetres.

All models can however deal with much longer tubes through simple repositioning.

The TubeInspect platform also delivers full automation capability, with high-resolution models ready for complete integration as the quality assurance step within a larger robotic tube production cell. Also delivered with high-resolution models is the possibility to measure end holders and fittings with CAD-Adaptors through image analysis rather than with mechanical adaptors.

Integrated long-life, low-maintenance LED illumination technology smoothly illuminates of TubeInspect measurement field, with the interior sidelight control made automatically through BendingStudio. Imaging is fast and detailed with GigE camera technology that ensures synchronic capture of the measuring object within milliseconds. And all this is built on an innovative 3 dimensional glass reference surface that is highly precise and offers the reliable stability demanded for shop floor use.

Features & Benefits

  • CAD-Adaptors – Asymmetric fittings and holders can be measured without mechanical adaptors
  • Turnkey resilience – suitable for rough production environments
  • High-speed – Measurement within as little as 3 seconds after placing tube
  • Measurement variety – flexible, malleable or freeform bent tubes, either in serial inspection
  • reverse engineering and prototyping applications.
  • Accurate – High-resolution cameras
  • Automation ready
  • BendingStudio software – direct interfaces for all major bender brands

Additional information

Max Tube Length

TubeInspect P16: 7,000 mm
TubeInspect P8: 1,500 mm

Tube Diameter

TubeInspect P16: 3 mm to 200 mm
TubeInspect P8: 1 mm to 125 mm

Measurement time

Hydraulic tube, 5 bending points, 500 mm tube length: measurement time ≈. 2-3 seconds
Exhaust tube, 7 bending points, 2000 mm tube length: measurement time ≈. 10 seconds
Brake tube, 15 bending points, 1500 mm tube length: measurement time ≈. 15 seconds
Brake tube, 40 bending points, 2500 mm tube length: measurement time ≈. 30 seconds

Measurement Accuracy

TubeInspect P16 = ± 0.085 mm
TubeInspect P8 = ± 0.035mm

Dimensions & Weight

TubeInspect P16 = 2980 mm x 1640 mm x 2300 mm / 1200 kg
TubeInspect P8 = 1140 mm x 746 mm x 1140 mm / 240 kg

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